Cabinet - Kitchen Island - 200006 48

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Kitchen island
kitchen but you also need floor space so
everyone can help wash-up. This island bench is
the solution. It has a laminated benchtop solid
enough for the heaviest task and it rolls away
when not required.
Here’s how
Step 1
Prepare the legs (A) by
squaring lines 15 and 55mm from
the top and 75 and 115mm from the
bottom on two adjacent faces. Set a
dowelling jig to drill 10mm diameter
by 23mm deep dowel holes at the
centre of each line. Measure 335 and
375mm from the top on the inside
side faces and bore dowel holes for
intermediate side rails.
What you will need
Step 2
Measure 15 and 55mm
across the end grain of the long rails
(B) and square across. Bore dowel
holes at the midpoint of each line.
Apply a little glue to the dowel holes
in the sides of the legs with four
holes; spread glue with a nail and
push in dowels. Apply glue to holes
in the long rails, then join to
legs. Assemble both front and back
frames. Clamp until set.
Item Part Size Material
A Legs (4) 70 x 70 x 770mm Pine
B Long rails (4) 70 x 35 x 1220mm Pine
C Bottom shelf (2 to make 1) 240 x 19 x 1325mm Pine
D Side rails (6) 70 x 35 x 360mm Pine
E Side shelves (2) 290 x 19 x 465mm Pine
F Dividers (4 to make 2) 240 x 19 x 625mm Pine
G Top side cleats (2) 30 x 19 x 360mm Pine
H Top centre cleats (2) 30 x 30 x 395mm Pine
I Side panels (2) 360 x 710 x 5mm Plywood
J Back panel 1220 x 710 x 5mm Plywood
K Horizontal beading (total) 42 x 12 x 210mm Maple
L Vertical beading (total) 12 x 12 x 4200mm Maple scotia
M Castor blocks (4, see step 9) 70 x 60 x 40mm Pine
N Benchtop 630 x 35 x 1535mm Laminated
brushbox
A laminated brushbox top will cost about $345. You will also need a set of 75mm
heavy-duty castors (Fallshaw brand, two with brakes), they’ll cost around $80;
about forty 10mm dowels; tea towel hooks. Total cost about $630.
Step 3
To make wide boards
for the bottom shelf and dividers
(C, F), join two 240mm-wide boards
by partly driving small nails about
200mm apart into the edge of one
board. Nip off nail heads. Apply glue
along both edges, cramp the two
halves together ensuring they remain
aligned. Alternatively, use dowels or
a biscuit joiner. As the unit is to be
painted, you could also use sheet
MDF to avoid edge-joining the timber.
Splash out on a stunning benchtop –
here it’s beautiful brushbox
Step 4
Cut the main shelf (C),
making sure it is 480mm deep. In
the back corners cut out a 52.5mm
square notch to fit around the legs. As
the front overhangs the rail, the front
notch is 70 x 52.5mm wide. Measure
290 and 309mm from each end and
1/2
This roll-away island bench provides oodles of kitchen storage
Y
ou can’t have enough bench space in the
Kitchen island
40mm from the front. Set a router
to run along a batten to cut two 19 x
5mm deep grooves parallel to the ends
and stopped 40mm from the front.
Step 7
Rip dividers (F) to a width of
465mm. Cut a 70 x 35mm notch in both
top corners and a 30 x 5mm notch in the
bottom front corner. Fit into groove in
bottom shelf, align back edges. Screw in
place. Ensure shelves are level.
Step 10
Sand surfaces and round
sharp edges. Paint with an undercoat
and two gloss topcoats. Round top and
edges of benchtop (N) and paint with
three coats of gloss polyurethane on all
sides. To fit to cabinet, lay benchtop
face down on a blanket; place cabinet
upside on top. Drill 2mm oversize holes
through top cleats to miss glue joints in
the timber. Screw on from the underside
with non-countersunk screws and a
washer to allow for timber expansion
and contraction. Add hooks for tea
towels as required.
Step 5
Bore dowel holes in ends of
side rails (D) as you did on long rails.
Join front and back frames with three
rails at one end without drawing the
joints fully together. Fit the bottom
rail at the other end, then install the
shelf. Fit the remainder of the rails and
draw the front and back together using
cramps. Reinforce joints by driving
screws at a skew from rails into legs.
Step 8
Cut top side and centre cleats
(G, H) and screw to side rails and
dividers.
Cut out side and back panels
(I, J); tack to rails and edges of small
shelves and dividers. Nail horizontal
beading (K) to bottom edges of sides
and back. Add vertical beading (L).
Step 9
Invert cabinet and trial-fit the
castors. If their fixing plates are not fully
supported by the legs, cut castor blocks
(M) to suit. Glue and screw to legs and
side rails. Screw on castors.
Step 6
Cut two 52.5mm square
notches in the outside corners of the
side shelves (E). Screw the shelves to
the middle side rails.
Cramp with clamps
As an alternative to holding
dowelled assemblies with sash
cramps until glue sets, try this
inexpensive idea. Screw a 75
x 50mm batten to one end of
a worktop to act as a stop for
one end of the frame. Screw
a similar piece 20mm from
the frame at other end. Cut a
couple of wedges and gently
drive them between frame and
batten to tighten the joint.
A
Use a dowelling jig to make sure
dowel holes are accurately drilled.
B
If you’re short on cramps,
use wedges to hold frame while
the glue sets.
C
Leave the frame joints
slightly open while dropping in
the bottom shelf.
A
B
C
2/2
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