Cabinet - Corner Cabinet 2

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CORNER CABINET
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Skills needed include using a circular saw. Definitely not one for beginners! Remember to allow
for the room's skirting board – the top section of the cabinet will be set further into the corner than
the bottom. Our cutting diagram (Figure I) allows for this
THE BOTTOM CABINET
1. Mark out the plan or template as shown in Figure I (diagram 1). It's essential to be accurate
with the complex angles that occur. As you proceed, check all the components against this plan.
Glue and screw all the joints.
2. Screw the two backs together at the rear corner. Position the cabinet floor in place, 90mm up
from the bottom, using its 90-degrees corner to set the backs at the same angle relative to one
another.
3. The top rail is made of three pieces screwed together to negotiate the front corners (see Figure
I, diagram 1). Making this is the most complex section of the project. Notches are cut out of the
front corners to accommodate the vertical hinging rails. The top rail is screwed into place,
checking that the structure remains square. The second purpose of the top rail is to make the
cabinet structurally sound, without its two side panels. This makes the installation procedure
simpler and allows you to shape the side panels into the wall, allowing the cupboard to be a
perfect fit regardless of irregularities in the wall surface.
4. Cut out the hinging rails, noting that they stop at the cupboard bottom. Use 42mm x 19mm
radiata pine with a 67-degree chamfer, where they abut the sides. Check the top and bottom
hinges; screw them in place. Add a 67-degree chamfer to the corner edge of the sides before
screwing them in place temporarily.
5. Screw down through the floor into the bottom rail which is a single timber component mitred to
the sidewall angle at each end.
6. Position the top using angle brackets, screwed in place from the inside and hinge the doors in
place.
THE TOP SHELVES
7. Screw the two backs together and brace them against one another, using one of the triangular
shelves as the top.
8. Include another fixed shelf halfway down the backs. These two will be sufficient bracing and all
other shelves will be adjustable.
9. Screw the side fascias in place.
Materials for bottom cabinet:
Component
Material
Length/size
Back (1 of each size)
18mm thick MDF
882mm x 800mm
882mm x 782mm
Bottom: shelf (2)
sides (2)
18mm thick MDF
960mm right-angle triangle
882mm x 200mm
Rails: top/bottom (2)
side (2)
45 x 35mm pine
850mm
250mm
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Hinging cleats (2)
42 x 19mm pine
754mm
Skirting: sides (2)
front (1)
90 x 19mm pine
225mm
850mm
Top (1)
18mm thick MDF
1060mm right-angle
triangle
Doors (2)
9mm thick MDF
13mm thick lining boards
755mm x 390mm
Materials for top shelving
Component
Material
Length/size
Backs (1 of each size)
16mm thick MDF
1740mm x 665mm
1740mm x 649mm
Shelves/top (3)
18mm thick MDF
645mm right-angle triangle
Fascia (2)
18mm thick MDF
1740mm x 150mm
Cornice (1)
78mm pine cornice
moulding
1100mm
Other materials:
50mm particle-board screws; wood glue; 35mm brass butt
hinges (4); magnetic door catches (2); 19mm scotia for trimming.
Copyright 2004 Martian Auctions
165
Copyright 2004 Martian Auctions
166
Copyright 2004 Martian Auctions
167
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